Performance Assessment of Wireless Architectures for Automotive Battery Management Systems

Authors

  • Attila Simo Faculty of Electrical and Power Engineering, Politehnica University Timisoara, Romania
  • Simona Dzitac Department of Energy Engineering, University of Oradea, Romania
  • Ionut Pandelica Faculty of International Economic Relations, Bucharest University of Economic Studies, Romania
  • Liviu Ferestyan Faculty of Electrical and Power Engineering, Politehnica University Timisoara, Romania
  • Cristian-Dragos Dumitru Department of Electrical Engineering and Information Technology, „George Emil Palade” University of Medicine, Pharmacy, Science and Technology of Târgu Mures, Romania
  • Adrian Gligor Department of Electrical Engineering and Information Technology, „George Emil Palade” University of Medicine, Pharmacy, Science and Technology of Târgu Mures, Romania

DOI:

https://doi.org/10.15837/ijccc.2025.5.7231

Keywords:

Battery Management System, Wireless BMS, ZigBee, Bluetooth Low Energy, Ultra-Wideband, Electric Vehicles, Cell Supervisory Circuits

Abstract

The swift proliferation of electric vehicles (EVs) escalates the necessity for sophisticated battery management systems (BMS) that guarantee safety, reliability, and efficiency.  Traditional wired BMS architectures encounter considerable difficulties concerning wiring harness intricacy, weight, scalability, and long-term dependability.  This study examines the evaluation of wireless communication methods for Battery Management Systems (BMS), regarded as a viable alternative to mitigate the constraints of wired systems.  The methodology integrates a systematic examination of wireless technologies and communication protocols with the execution of a practical case study centered on a wireless cell supervisory circuit demonstrator.  The findings indicate that protocols like ZigBee and BLE are appropriate for low-power, short-range applications, but Wi-Fi and UWB provide greater throughput but necessitate optimization for automotive-grade reliability.  The demonstrator confirms the viability of integrating a wireless Battery Management System (BMS), thereby diminishing wiring complexity and facilitating modular pack design, while also emphasizing significant issues such electromagnetic interference, synchronization, and security.  This work's originality stems from its integrated methodology of literature-based analysis and experimental validation, surpassing prior research that concentrated solely on simulation or protocol-level evaluation.  This paper offers academic insights and practical directions for the implementation of wireless Battery Management Systems in next-generation electric vehicle architectures. Unlike previous works which evaluated wireless BMS only at simulation level or via proprietary EVK demonstrations, this study presents a dual experimental approach: USB+GUI validation and SPI+BMC integration. Up to 8 CMUs were successfully networked, average consumption per CMU was 0.09 A, and balancing func-tionality was validated. The novelty lies in the end-to-end integration of Dukosi chip-on-cell CMUs with an automotive BMC through SPI, a step not reported in prior literature.

References

Z. Cao, W. Gao, Y. Fu, and C. Mi, "Wireless Battery Management Systems: Innovations, Challenges, and Future Perspectives," Energies, vol. 17, no. 14, p. 3277, Jul. 2024. https://doi.org/10.3390/en17133277

S.-J. Na, J.-U. Sim, B.-J. Kim, and I.-H. Cho, "Design of Bluetooth Communication-Based Wireless Battery Management System for Electric Vehicles," IEEE Access, vol. 12, pp. 185946-185957, 2024. https://doi.org/10.1109/ACCESS.2024.3512669

A. Samanta and S. S. Williamson, "A Survey of Wireless Battery Management System: To-pology, Emerging Trends, and Challenges," Electronics, vol. 10, no. 2193, 2021. https://doi.org/10.3390/electronics10182193

F. Basic, M. Gaertner, and C. Steger, "Secure and Trustworthy NFC-based Sensor Readout for Battery Packs in Battery Management Systems," arXiv preprint arXiv:2310.10653, Aug. 2023. https://doi.org/10.1109/JRFID.2022.3170381

F. Basic, C. R. Laube, P. Stratznig, C. Steger, and R. Kofler, "Wireless BMS Architecture for Secure Readout in Vehicle and Second Life Applications," arXiv preprint arXiv:2311.12345, Nov. 2023. https://doi.org/10.23919/SpliTech58164.2023.10193573

C. Shell, J. Henderson, H. Verra, and J. Dyer, "Implementation of a Wireless Battery Management System (WBMS)," in Proc. IEEE I2MTC, Pisa, Italy, 2015. https://doi.org/10.1109/I2MTC.2015.7151581

M. Lee, S. Park, and J. Kim, "Wireless Battery Management System," in Proc. EVS27 International Battery, Hybrid and Fuel Cell Electric Vehicle Symposium, Barcelona, Spain, 2013. https://doi.org/10.1109/EVS.2013.6914889

M. Aganti, P. K. Gouda, D. Kodandapani, C. Santhakumar, and B. Chokkalingam, "Investigation of battery management system for electric vehicles wireless power charger," Materials Today: Proceedings, vol. 68, pp. 1868-1873, 2022. DOI: 10.1016/j.matpr.2022.08.052. https://doi.org/10.1016/j.matpr.2022.08.052

H. Bashir, F. Yusof, and A. Rahman, "A Review of Battery Management System and Mod-ern State Estimation Approaches," in Proc. IEEE ICECE, Dhaka, Bangladesh, 2022. https://doi.org/10.1109/ICECE54634.2022.9758962

V. Vaideeswaran, S. Bhuvanesh, and M. Devasena, "Battery Management Systems for Electric Vehicles Using Lithium-Ion Batteries," in Proc. IEEE i-PACT, Vellore, India, 2019. https://doi.org/10.1109/i-PACT44901.2019.8959965

H. A. Gabbar, A. M. Othman, and M. R. Abdussami, "Review of Battery Management Sys-tems (BMS) Development and Industrial Standards," Technologies, vol. 9, no. 2, p. 28, 2021. https://doi.org/10.3390/technologies9020028

D. Ghazali, N. A. A. Aziz, and M. K. Hassan, "Advanced Algorithms in Battery Manage-ment Systems for Electric Vehicles: A Comprehensive Review," Symmetry, vol. 17, no. 1, p. 111, 2025. https://doi.org/10.3390/sym17030321

V. R. Murlidharan, J. Karnati, and H. Malik, "BMS Threat Modeling, Vulnerability Analy-sis, and Cybersecurity Strategy," IEEE Access, vol. 13, pp. 144322-144336, 2025. https://doi.org/10.1109/ACCESS.2025.3543249

Q. Zhang, Y. Liu, and Z. Wang, "Design of Wireless BMS Monitoring and Alarm System Based on Socket Connection," Journal of Power Electronics, vol. 23, no. 5, pp. 671-680, 2023.

S. Kumar, "An Efficient Battery Management System for Electric Vehicles," Energy Con-version and Management, vol. 295, p. 117495, 2025.

S. Mulpuri, B. Sah, and P. Kumar, "An Intelligent Battery Management System with End-Edge-Cloud Connectivity," Energy & Environmental Science, vol. 18, pp. 1302-1316, 2025.

Z. Ren, H. Zhao, S. Chen, and T. Wang, "Design and Implementation of a Battery Manage-ment System with Active Charge Balance," Energy, vol. 166, pp. 637-648, 2019. https://doi.org/10.1016/j.energy.2018.10.133

M. Balasingam, M. Ahmed, and K. Pattipati, "Battery Management Systems-Challenges and Some Solutions," Energies, vol. 13, no. 9, p. 2142, 2020. https://doi.org/10.3390/en13112825

M. Lelie, S. Braun, J. Ringbeck, K. Rumpf, and D. U. Sauer, "Battery Management System Hardware Concepts: An Overview," Applied Sciences, vol. 8, no. 4, p. 534, 2018. https://doi.org/10.3390/app8040534

B. Krishna, R. Suresh, and H. Singh, "Digital Technology Implementation in Battery Management Systems for Sustainable Energy Storage: Review, Challenges, and Recommenda-tions," Electronics, vol. 11, no. 5, p. 777, 2022. https://doi.org/10.3390/electronics11172695

Additional Files

Published

2025-09-11

Most read articles by the same author(s)

Obs.: This plugin requires at least one statistics/report plugin to be enabled. If your statistics plugins provide more than one metric then please also select a main metric on the admin's site settings page and/or on the journal manager's settings pages.